cameron ball valve greasing procedure

endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Lubricating & Sealing (periodic scheduled maintenance) /MWFOForm Do %%EOF One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. 0000202379 00000 n 0000201542 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000151090 00000 n 0000202662 00000 n OEM Valves Manufacturers. 3.2 With no pressure in the valve, use the following procedure. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. 0000202965 00000 n Cameron's Portlethen offer Preservation/Storage Warehouse. Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. Determine the number of sealant injection ports on the valve seats. 0000232876 00000 n /E 234299 0000006006 00000 n 0000197366 00000 n 0000001138 00000 n 1537 Grafton Road . And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. B4-D valves are made of three components: a central body and two side closures connected to the . 4. Flushing & Sealing. 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000002714 00000 n 2. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. Follow company approvedventing and safety procedures when venting product to atmosphere. << 1398 0 obj <>stream xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? 0000203516 00000 n For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Wait 30 to 40 minutes and cycle valve again. When an ORBIT rising stem ball valve is closed, the core is . b. Our team can tell you the exact parts you need based on the application. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 0000013848 00000 n 2. 0000206588 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. sales representative to obtain maintenance procedures. endstream Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000100412 00000 n endobj 0000072261 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. . d. 0000003008 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 . 2:8qoI E"Nj,os S[B Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Fitting failure is the cause of technician injuryand/or death. 0000002132 00000 n 0000074481 00000 n (A) indicates the stem and (B) indicates the rotary ball. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. I really found this to much informatics. The actions should be smooth without any binding of the stem through full travel. 0000002977 00000 n hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. >> Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. 0000195164 00000 n Page 5: Installation Lubrication keeps your ball valves operating smoothly and prevents abrasion. 4. 0000104489 00000 n 0000001770 00000 n PTFE lip seal. Many. fx^B: !! All Rights Reserved. /L 701338 On call to service any jammed and passing valves. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000108616 00000 n Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000111083 00000 n 0000191555 00000 n In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 74 0 obj <>stream 0000002001 00000 n When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 48 0 obj <> endobj 0000145279 00000 n %PDF-1.6 % > E W xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` %PDF-1.5 % Reactive Maintenance Services. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 0000006561 00000 n ORBIT Valves and Actuators. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. 64 0 obj 0000006902 00000 n View catalogue. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Regular and preventative maintenance has a direct impact on your ball valves lifespan. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. %%EOF /Length 1080 The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. << Scope. 0000192957 00000 n 0000232312 00000 n Wait30 to 40 minutes and cycle valve again. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. endobj 0000028081 00000 n % Who We Are. A standard in the Cameron Fully Welded. Lube should be injected at a steady pace. 65 0 obj hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y 0000102606 00000 n Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. They can only fit a sealant injection to the middle of the body (photo LHS). 0000025887 00000 n 0000028354 00000 n . Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. IOM-CAM-BALL-T32. Responsibilities. 0 0000016040 00000 n Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. /Linearized 1 endstream endobj 1387 0 obj <>stream 0000001770 00000 n Looking for a replacement part or a specific model? 0000003008 00000 n DO NOT exceed 3,000 PSI injectionpressure. trailer Most of goods are exported to USA, Europe and Asia. 64 72 0000000017 00000 n %%EOF Because of this Cameron, uses only high quality components and careful manufacturing techniques. Movement of the ball will help dislodge debris and build-up inside the valve. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 0000101782 00000 n The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. 0000105325 00000 n 0000233247 00000 n If there is no physical damage to the seals this will be all that is required. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000205177 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. >> Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. )L^6 g,qm"[Z[Z~Q7%" 0000150264 00000 n 1383 0 obj <> endobj Due to the absence of industry standards many dangerous types of fittingshave been put into service. /Prev 697573 Cameron/Navco B2 C.S. 0000205183 00000 n /Size 136 endobj 0000195439 00000 n /Form Do 0000007962 00000 n Most gases are lethal in high concentrations. Dynacentric high performance The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. % As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. ?_OK^\M?=}zt` 'e?No Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. x7@ P %PDF-1.3 0000108889 00000 n << Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. 0000005724 00000 n /Pages 62 0 R AD-HOC. 0000035325 00000 n 0000143067 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. Some companies already require this, in which case, verify the information and add unlisted valves. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. /Pages 62 0 R Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. /Size 136 0000199580 00000 n 0000201245 00000 n hwTTwz0z.0. /E 233495 Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 2152 Preventive Maintenance Services.